Reliability AnalysisBased on known issue patterns, repair cost data, and ownership trends · How we score

2004 Volvo S60 Reliability ReportKeepScore 78/100 · top failure points · buy or avoid

78/ 100

KeepScore

MODERATE RISK

Grade: C+

A comfortable and safe used luxury sedan, provided its specific maintenance demands and known failure points are understood and managed proactively.

Full system breakdown + what I would do

Quick Facts · 2004 Volvo S60

  • Scores 5 points below the strongest nearby year — the 2006 Volvo S60 earns a 83.
  • The system most likely to surface first: electronic throttle module (etm) (major severity).
  • Has 6 NHTSA recalls on record — the most notable involves the air bags:frontal:driver side:inflator module.

2004 Volvo S60: Buy or Avoid?

The 2004 Volvo S60 offers a compelling package of safety, comfort, and performance, but demands a vigilant approach to maintenance. While fundamentally robust, specific electrical and transmission components can be costly pitfalls if not addressed, making a thorough pre-purchase inspection absolutely non-negotiable for prospective buyers.

Biggest Strengths

  • Exceptional crash safety ratings and robust chassis construction.
  • Comfortable and supportive seating, ideal for long journeys.
  • Durable 2.5T inline-five engine, if regularly maintained.

2004 Volvo S60 — Known Trouble Spots

The systems that break first on the 2004 Volvo S60. Mileage windows, repair costs, and fix-before-you-buy notes are in the full report.

1
Electronic Throttle Module (ETM)major
2
Transmission Valve Bodymajor
3
Front Suspension Componentsmoderate
Typical mileage, cost ranges, and the exact what-to-check list are in the full report.

Safety Recalls on the 2004 Volvo S60

6 recalls on record from NHTSA. Check your VIN atnhtsa.gov to see if the repair was performed.

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

What breaks on the 2004 Volvo S60?

Full reliability breakdown — engine, transmission, rust, electrical. With repair costs and mileage danger zones.

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Volvo S60 — Year-by-Year Comparison

Compare KeepScores across nearby years of the Volvo S60. Click any year for its full report.

Competing 2004s Worth a Look

Similar class, similar year range — ranked by KeepScore.

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Frequently Asked Questions

Full Report

2004 Volvo S60

7-system breakdown, mileage danger zones, repair cost projections, buyer checklist, and expert verdict.

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Final Step

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